And feahklin htjtchinson



STORAGE BATTERY.

APPLxcATIoN FILED APR. 3. 1920.

Patented Aug. 22, 1922 Fra .which the central oflice batteries are.

UNiTED .STATES Iiwiiian'i OFFICE.

Janus Boorman or New YORK, AND riiaNirLrN rrfJTcHrNsoN, Je., 0F

BROOKLYN'NEW YORK, AssisNons ro WESTERN iai-inerente COMPANY, INGOR- PORATED, or New YoitK, N. Y., A conroaarroN or New YORK.

STORAGE BATTERY.

York, in the county of New 'York and StateA of New York, and at Brooklyn, in the county ofKings and State of New York, respectively, have invented certain new and useful Improvements in Storage Batteries, ofv

which the following is a full, clear, concise, and exact description. f

This invention-relates to devices which are employed for the storage of electrical energy by chemical ymeans and the conversion of the, .chemical energy into electricity, and more particularly to those which are designed for intermittent service.

In transmitting electricity over electrical conductors in a telephone system, when the source of the electrical power is the so-c'alledV storage battery, provision must be made so `that aconstant potential value may be had at all times. The factors whiclrtend to cause changer in the voltage of the system as 4a whole are: line resistance, load variation, and decrease of the potential yof the batter-V ies, caused by progressive discharge. End

cells and lineba-,tteries have been employed.

in `the past. as boosters in order to compensate for the variations which are caused as stated above. Their use, however, is attended with many disadvantages; for instance, said batteries not being continuous oper ation cannot bev handled in the same way in It is. common knowledge that all storage batteries must `receive an overcharge atcertain intervals to keep the active material in good 1` condition. The loss of water from tlie'elecy and positive grids.

trolyte through mechanical displacement' of the gases evolved through the chemical decomposition lof the water and by evaporationy necessitates an addition of the saine at frequent intervals. Duc to the inherent characteristics of the lead storage battery, it

. must be installed in places where the fumes evolved and the acid incidently spilled will not causedamage to persons and property.

. ASulpli-a-ting of the batteries after they have been in use fora while necessitates the re-4 Specii'caton of Letters `Iatent. Patented Auer. 22, 1922.

1920. Serial. No. 370,972.

one which will. operate in 4a satisfactory manner no matter in what position it may be placed.

An .object of this invention is to produce a device which may be readily substituted for the floating storagebattery now in use and yet be hermetically sealed so that it may be placed anywhere without danger of causing damage to persons and property, and so that no further attention after its installa` tion; will be required.

Another Object of this invention is to vprovide a device which after undergoing discharge may be recharged with a minimum of potential loss.

The construction of the battery according to the present invention depends upon the discovery that a mixture of depolarizing .0X- ides may be formed by'electrolysis of certain electrolytes containing 4metallic ions -when the voltage impressed thereon is less Ito actuallyliberate gas from the cell in order to` accomplish this result. lOn account of this fact, therefore, the battery necessarily had to be provided with a vent in order that i the vliberated gases lmight be freed. AAs mentioned above, the ordinary type of lead storage battery, due to the manner in whichit .iS constructed, requires the evolution of gases in order to carry out the chemical reactions necessaryfor lthe recharging of the cell. In the battery which is the subject of this invention no suoli action is required. The charges which take place do. not ldepjendin any what whatever upon theliberation of gaseous products, and on account of this the .battery may be hermetically sealed, thus preventing evaporation of, the elec-l trolyte and the necessity of keeping the battery inhany particular position'.

Before proceeding with the description yof the general construction of the battery which has heen found well suited for the carrying out ofthe invention, a. brief mention will be vmade of the electro-chemical principles involved andupon which the action. of the -device depends.' I

lt is common knowledge that the elements or homogene-ous mixtures of elements, such as alloys, compounds, etc., .display a certain potential difference between one another if connected by a wire or other electrical conductor when immersed in an electrolyte, such as for exam le, .acidulated water. If this lpotential di"y erence is greater than that required for the decomposition of the'electrolyte, the latter will decompose and the for- Amation of` gaseous compounds willbe yobi` i, *gthese electrodes.

,.servecl. Thus, if a rod of carbon and astrip rof zinc be placed in acidulated water and connected by a wire of good electrical conductivity, gases will be evolved at each of If a sen'stive ammeter be placed in the circuit," "it will be noticed that `directly the circuit is closed, a sudden rush of currentensues which, however, drops to eafvery small value immediately thereafter..

This Vis duef to theso-called polarization il effect.

Since there havefbeen numerous theories advanced as to the direction 1n which the .current set up by such an electrical potential passes, `it will be necessary to assume a cer- 1 tain direction for the purpose of this exy jplanation It.` mustbe clearly understood, however, that this assumption does not in any way limit the scope of the invention at i fha'ndfan-dity may readily be described'should f othertheories be resorted to.

Attention is l therefore called to the table ofelectrode pof Physical Chemistry by James Walker(Ma'c v.

tentials'asit is given `in Introduction to Millan &Co`., 7th edition, 1913, on page 368) y-When any two of the elements which yare .listed in that table are plunged in an elec-- vtrolyte and connected through an external circuit, the direction of the current, induced .r by the difference in potential, through the electrolyte is presumedv tobe from the ele-4 ment-which possesses" the higher potential .value yto that one which possesses the lower `potential value. Therefore, in referring to y lth'edirection of the passage of the current "herein, itis to be understood that it is con:

sidered to pass from the electrode having the higher potential valuethrough the liq fuid medium to the electrode of lower potential value and so on through the remainder of the v electrical circuit.

It is customary toovercomethe polarization effect referred to above by the addition of a soecalled depolarizer to the lower potential electrode. Since the depolarizer itself possesses a potential value when immersedv inV the electrolyte,'the composite electrode com-y prising the element and the depolarizer will have a potential value substantially different `from that `shown A consisting of lead-copper be employed. In

bythe two separate substances.` i

Instead of the" carbon zinc couple which was `referred to above, suppose that a couple 1 this case'the potential difference being less than that required to decompose the electrolyte, no evolution of gas is observed when the electrical circuit is completed. In spite of this fact, however, if the current passing between the two electrodes bemeasured, it will be foundthat the same phenomenon is observed asfwasfnoted in thev case of the elements' whosepotential difference'was high enoughto` cause evolution of gas in like manner the diminution of the current `may be prevented by the addition of adepolarizer to the electrode of the lower potential value.

.composite electrode comprising the depolarizer is meant. 4

The device of this-invention, therefore is one in which this depolarizing mixture inay be supplied to the lower potential electrode, Ialthough the impressed charging voltage is less than thatrequired to produce gaseous' products from the electrolyte. Such a device has heretofore been unknown on accountof. the fact that `it has beenpreviouslyconsidfered necessary to use a much higher voltage 9 5l i to form such depolarizentlnis setting free gases at the lower potential electrode.y

Such a cell, therefore, will be capableof generatingan E'. M.v F. and also capable of transmitting a comparatively high current rent value depending, as it `does `in mostvdevices of this sort, upon the internal resistance of the cell'. Many different combinations of elements may be taken to obtain a when used as a source of potential, the cur-.V

battery "which will perform in the manner. f

described. Fon .the preferred form of the invention the'couple lead-carbon has been chosen. Although the potential value of carbon is not given in the table' referred` to, vit may beftaken as being approximately -l.5. i f

' In selecting a'suitable electrolyte for such a "cell, it is necessary that one be found which will form a soluble compound with `the element or elements of which the higher 1 electrode is composed. Thus",when the cell is discharged, the higher *potentialI electrode vtends tot` dissolve in the solution, and in order that no compounds be lost, 1t is essential that they be kept in a condition from. which they may be later deposited onthe electrodes. A compound which is thrownr down as insoluble during the action of the electrolytic cell cannot under ordinary conditions be restored to a soluble form by the mere passage of the current in'the other direction. y Herein the. battery, which :is they subject of this invention, differs kin one respect from the ordinary type of lead storage battery... In the latter case insoluble leadl compounds are Aformed during the passage, and their conversion into the original substancesrequires a considerable overcharge in order that suiicient gas be evolved to Vcarry out the reduction or oxidation, as the case 'might be. Thusk the negative or lead grid under discharge vbecomes covered with compounds of lead,"sulphur and oxygen and thesecannot be broken up to give 'the original substances" unless a large amount of hydrogen gas is generated. In the present battery, however, when the discharge takes place, the metal constituting the higher potentialfelectrode dissolves in the electrolyte from which it may subsequently be plated out on the same electrodewhen the external E. M. F. is applied in the oppositer direction. Likewise the ldepfolarizer being formed as a Compound of l'theA higher potential electrode,"is capable of4 being decomposed into the ionic form on'the discharge of the battery. No attempt will vbe madetov describe the chemical reactions involved during the cycle of operation in such case,' since they arenot` at thisjtime thoroughly understood. Suffice iti to say, however, that the'operation ofthe battery asfdesigned in. accordance with this invention has shown that thel reactions which take place herein are reversibleandno diminution of vthe etliciency of the -devicehasbeen apparent over avery long period of operation...

Great care must be vexercised to choose an electrolyte which will not become too acid during the recharging. For example, a salt lof the higher potential element aloneis not wellsuited for use on account of thesetting free of, acid when'the metallic ions are removed therefrom. 'It this should be allowed to take place, the acid liberated would attack the electrode .and cause the evolution ofgas.

ltlias been found that ythe best results are yobtained when the electrolyte contains a salt -orsaltsv-o'f the -alkali or alkaline earth metals.A The small amount of acid which is set free lwhenr such an electrolyte employed is not suiiicient to cause the ylibe-ration ot hydrogen. Itis desirable'also to use a salt which is derived 'from a so-called weak acid, that is', one which is not highly` ionized in the solution, f

It has. been found desirable to initially.

`possible method of forming the depolarizer to adda salt of the higher potential y'electrode to, the electrolyte ,and then subject the battery to charge until all the metallic ions trolytic action which takes place. l'action which would tend in a similar way .to

' er axis' Figure 2 shows a modification in designo the terminal arrangement of the inner electrode, and Figure 3 shows 'one possible application ol the invention.

In Figure l the vouter casing l, which is mad e some-what in the shape of a bottle comprises one vof the electrodes of the battery,

which in the preferred form is composed of lead or an alloy of lead. The thickness of this container electrode will depend primarily upon the probable demand which will 'be made upon the battery when put in use, that is, pr vision must be made so that the sheath will not be -eaten through due to the elec- Local break down this outer sheath may be prevented by a careful selection o1E the metal or ralloy from which said sheath is i'nade. lhile it has been found that the metal which is deposited from the electrolyte during the recharge period apparently distributes itself evenly oi'er the inside ci the outer electrode, it is obvious that due to varions combinations of .circumstances this might be prevented when the battery is sub# jected to extraordinary conditions. Hence, "knel ol". this outer electrode must be w ith these several rpoints in view. On the other hand, it a comparatively light battery be desired and the life is secondary to the weight. the outer. sheath may be made thin.` l'

f f The inner electrode 2 is in this case made :troni hard rgraphitic carbon such as that employed in makingelectrodes for electric are furnace use. .its shape in general is made to contorni tol that oit the cuter electrodein order that an 'equal drop of potential may be had between corresponding points onthe active surface of the two electrodes. The electrode 2 made long enough to protrude above the topot the outer electrode in order t iat a satisfactory electrical connection may lie made. ln sonic cases it a greater supply et current is desired, the effective areaJ of the carbon electrode may be increased by cutting ycircular grooves therein as shown in Figure l by il, rThe carbon electrode is firmly heldin place by an electrical insulating compound da. Bituminous bars or they like, which will on heating permit of being poured loo `intoposition and thenV hardening7 haveibeen l foundusuitable for this use.v lt has been found desirable in some instances to reduce vthe sealing, compound tovsmall pieces placing. ,them in the inverted cell and then applying heat-in-order toprender it fluid. This method. will prevent any of the .compound `f `placejit adjacent the rsurface ofthe inner rfrom ,adhering to the active `surface of the wick, has-been found extremely satisfactory.

Although shown in the drawing as being placed ,next to vthe inner surface of thel outer.

electrode., it Ais desirable insieme cases to electrode.:y `The 'topof the wick is allowed to penetrate into ,the insulating compound beforel the latter' lhardens in order thatk it l maybe jfirmly-held in place.; The wick is Vmade of a suflicientlength in orderthat it may be folded over at thebottom of the carbon electrode to sufliciently protect it from the leadfbasfe. 4

i preferred fforrn of sodiuin acetate.y `The strength of the solution should be madesuchv that `a maximum `conductivity may be had while not Vsuiiciently concenfratedy to cause vthe, salt to c rystallize'out during use or when r'nibjected to extreme temperatures. A coating of lead oxide 7 is placed on the carbon electro/deand' pressed into the grooves. `The jspacebetween this oxide cove-ring andthe porous diaphragm may be filled with'crushed carbon, eaclrparticle of which is in cow 1ductive.relationQwith another. such, particle.

In this manner fthe active-surface of the 'inner electrode may be greatly increased. It has been found desirable 1n such a case to mix withv ythis V"crushed carbon a small amountof lead oxide to bringabout a de- Apolarizing effect on the surface ofy the einlarged electrode.` I Although mechanical mixing ofthese two substances may accomplish Y i'tlie desired resultVtheoXidemay be ldeposit- Ted on'the surface of the carbon yelectroiyecauy,

-After` the battery has been lassembled in they manner'` shown above, the cup shaped y heldthere by soldering or lead burning the 5 5`safme to `the surfaceof the outer electrode. fThusv abattery is provided which is hermetically sealedand onefwliich can be operated'f A electrical connection with it. The current `"generated'by the central office battery will ,l 03 1remito flow throughae une Circuit to the invertedI bottom "8 is lforced into position and in any position. i

` "Figurefshows ainodilication in design of the loajC-teryv i Instead' of attaching the terminal' 9`as shown in Figure l to the carj. "'.bon electrode', the latter may be out off before1 it'passes through the neclr of the outerm "electrode and aileaden" or other terminalf 10 5 is provided between the *The electrolyte 6 consists primarily in ythe screweddown into the carbon in a centrally Vaction` developing should; vthe electrolytel dl'ocatedtapped hole-" Incase ysuch a 9014.11". ,struction is employed). it .is necessary torSQal seep through. Itlhas been found that this v Vmay be`r prevented somewhat by pouring into" the tappedjhole bitumintiu'sV material able `solvent yor vehicle to renderit "capable of flowing atroom temperature. vAfter sufficient amount; of this material'fhas been takenup by the carbon, the remainder is 'or the like to which has been added a suit- 4 cured off.y `This treatment it has been ound, in no way interferes with vthe electrical contact between lthe carbonand the leaden terminal. The insulating bushing 11 is provided with smally pews 12 in order to preserve the alignmentl ofthe inner elec! trode in case the sealing compoundemployed should soften onaccountfof the battery being ina warmy placa'v Itl willnot be nection to be'made With'adjacent cells when Vmore than one is required for a particular `noticed. yfrom the drawing that in 'thisconf Vstruction the lip 13 forms .onejpart of the vouter electrode and the lip provided at the 9o end ofthe terminal l0 allows areadyconi installation. *"Althoug'h in this construction a'betterl electrical connectionlma be had,`

account ofthe Lpossibility of local actionde-` veloping on the surfaceiof the metallic terminal l0 in the tapped hole;4

Figure 3 shows one application of thisbatvtery in tel'ephonexservice. Itis frequently required to operate switche'sor .the likeat potential. drop due ,t0 .the length of the line,

`it is necessairyto provide some means of" great care must be taken in manu" acture on` 'i ioo supplying the lost power when needed.` The current which this booster"must supply in i l such v`acase is"` quite small but the voltage f 4necessary `will'bein someeases as highas` lO or l5` volts. lFor this purpose the batteryr as designed is admirably fsuited. Its- .operation in connection fvvithA such a lcircuit `will be' hereinafter discussed. l i

4In Figure 3, 2liirepresents` the battery authewcentral station which supplies cur-y rent to the l'distant substation 2Q, where electrical switches are to bey operated. The'v bo'osterbattery 23 is placed near the' sub-f istation 22'. and connected `in suchamanner 'that' it floats across theglinethusfallowin the centralv oflice battery to be in norma carbon electrode of the booster battery-` pointed out above-,rino current or practically through thelatter to the lead;electrodey and f salts, two i yelectrodes whose potential `difference is less than `that reepiired` to `liberate gases `from the electrolyte, and a depolar-4 yizer, all or `part of which isa,` derivative vcompound ofthe higher potential element.

' 8. ifijlherinetically,sealed storage battery comprising an electrolyte consisting of one orinore of the allralior alkaline earth inetal -salts,ftwo electrodesl whose potential vdiifer- `ence is not greater than 1.437 volts, anda Y depolarizer, all or'part ofwhich is a derivay tive compound `of the higher potential yeleyielding 'electrical 1.159. A hernietically sealed devicey adapted to' be operated reversibly in storing and energy: through vthe agencyof chemical changes, comprising an electrode container of lead orlead alloy, an

251 surfacein which is placed one or more oxides innerjelectrode of graphite or other carbon and an electrolyte composed of a solution of one or more saltsjof the alkali or alkaline earth metals. f Y10. A hernietically sealed device for yielding and storing electrical energy, comprising a ygraphite rod cut or grooved over its constituting depolarizing mixture.

` v11.` Inf combination, jalead or lead alloy container,.havingV disposed therein a earcontainerhaving on fitssurface a coating "offlead oxides surrounded by an electrolyte,

bon rod c'onforiningV in shape to that of the said 4container ybeinfr lherrneticall sealcd. u

12.` Arherinetic'ally sealed-device for yielding and storing electrical energy, compris-r v`inganouterfcontainer, said container servin'gasanv electrode, an inner electrode havingV a depolarizer at its surface, a solution of aisaltin which thefniaterial composing the 'container will dissolve under the inyfiuence ofl electrolytic action, anda fibrous separating material between thev inner sur- Vtrede. f 45 face of said container and said` inner Velecl* 13.* Ahermetically sealed device for yielding` and storing electrical energy :comprising" a. bottle-shaped containerelectrode, `a

carbon electrode conforming to the shape 'ofi said container and sealed therein `with y endthereof,f a lining of fibrous material adinsulating compound-applied at the smaller jacent the innerV surface o f said' container electrode, anda solutionof van alkaliv salt enkyclosed' `within said container electrode.

14. A hermetically sealed device for yieldingland storing electrical energy `comprisfing. a bottle-'shaped container. electrode, an Il inner electrode, said inner electrode projectling beyond `the top lof said container and Vj sealed iiitoA saidfcontainer with an ,f insulating lcompound, the ,projecting` part of said inner electrode being rendered 'non-porous loyiinpregnation. .l

- 115. A hernietically sealed deikfice:foryield;` f5

ing and storingielectrical enei'gy.,compris,

`ing aniouter lead'shell, a carbon electrode enclosed within said shell, part of said i carbon electrode being insulated from lsaid* i T16. fr hermetically sealed device foryield-v shell and l"part being lin v conductive vrelation ingl` and storing electrical energyico'inpris-j l v enclosed `withinsaidshell, saidA carbonv electrede' being cut or grooved to .increase the vsurface thereof. I

17. A hermetically sealed device foryield-i' ing andV storing `electrical yenergy comprising anouterlead container,said container serv-l i Y `ing asoneelectrodaan inner electrode conv sisting of a carbon rod havingadeporalizer on" its surface, said surface being'l provided withindentations, a solution of sodium ace- `ing air-outer lead shell, #a carbon electrode tateffand aseparatingI medium between the y 'lower part of said container and the lower `partof said inner electrode, an insulating `medium between .the upper part of. said. container and the upper part of saidinner electrode, and abase for said container sealed therein.` .p

18; Themethod of operatingffafhermeticallysealed ldevice for storing andl yielding of electrical energy"through, the transformation of chemical changes, which" corns.; prises *limiting the externally impressed electroinotive force to i a y value such that no gases are i set free during` the recharging period.'

19. The methodof storing" `jelQCDrieal energy, which consists Vin forming. poten-k tially active chemical compounds byy electro- `lyticaction byv an eleetro'inotive'l` force not ios formation of chemical changes, which consists in limiting the difference of potential between its' twoelectrodes to a value less than thatrequiredtoliberate gases from the electrolytef,v` n Y In` witness whereof, we hereunto subscribe ournamesthis 31st day` of-March A..

192,0.y y Y y y y L.i'iiiuiis BUCKNER SPEED.

Y FRANKLIN HurciiiNsoisi7 

